Acta Scientific Computer Sciences

Research Article Volume 5 Issue 2

Comparative Analysis of Four Different Connecting Rod Materials for an Internal Combustion Engine Using Finite Element Method

Jacob K Nkrumah1*, Kuusana Yakubu2 and Offei D Inusah3

1Automotive Research Institute, Jiangsu University, Jiangsu, China
2Mechanical Engineering Department, Sunyani Technical University, Sunyani, Ghana
3Automotive Engineering Department, Tamale Technical University, Tamale, Ghana

*Corresponding Author: Jacob K Nkrumah, Automotive Research Institute, Jiangsu University, Jiangsu, China.

Received: December 21, 2022; Published: January 09, 2023

Abstract

Connecting rod is one of the most important moving components in an internal combustion engine. It is the link between the piston and the crankshaft. Its primary function is to transmit power from the piston pin to the crankpin by so doing converting the reciprocating motion of the piston to rotary motion of the crankshaft. The connecting rod was modelled using Autodesk Inventor 2017 software. The modelled connecting rod was then imported into Ansys for further analysis. Static structural analysis was carried out on the connecting rod of the four different materials namely: structural steel, titanium alloy, grey cast iron and aluminium 7075 T6 alloy to determine the total deformation, equivalent elastic strain, equivalent Von Mises stress and the safety factor. When the deformations were compared it was found that Al 7075 T6 connecting rod yielded the highest deformation of 0.62979 mm representing 36% of the total deformation of all the four connecting rods. Structural steel connecting rod was found to have yielded the lowest deformation of 0.22733 mm representing 13%. When the stresses were compared it was found that, Titanium alloy and Al 7075 T6 connecting rods yielded the lowest Von Mise stresses of 372.51 MPa and 375.52 MPa respectively. This will boost the local automotive industry in Ghana since the Aluminium 7075 alloy can be obtained locally.

Keywords: Connecting Rod; Reciprocating; Stress; Deformation; Simulation and Material

References

  1. Aluworks Ghana. “Chairman’s Statement of Address” (2019).
  2. Biradar A., et al. “Analysis and Optimisation of Connecting Rod used in Heavy Commercial Vehicles”. International Journal of Engineering Development and Research (IJEDR)3 (2017).
  3. Davis JR. “Alloying: Understanding the Basics” (2019).
  4. Khurmi R S and Gupta J K. “Theory of Machine, First Edition”. Eurasia Publishing House (PVT) Ltd. Ram Nagar, New Delhi (2005).
  5. Khurmi R S and Gupta J K. “Textbook of Machine Design, First Multi-Colour Edition”. Eurasia Publishing House (PVT) Ltd. Ram Nagar, New Delhi.
  6. Leela Krishna V and Venu G V. “Design and Analysis of Connecting Rod using Forged Steel”. International Journal of Scientific and Engineering Research6 (2013).
  7. Malleshwara NR. “Design optimisation and analysis of a Connecting Rod using ANSYS”. International Journal of Science and Research (IJSR), India (2013).
  8. Ministry of Trade and Industry. The Ghana Automotive Development Policy.www.Moti.gov.gh. (2019).
  9. Ministry of Trade and Industry. Ghana Beyond Aid. 7beyond-aid-agenda. (2019).
  10. Mohankumar D and Rakesh L. “Design and Analysis of Connecting Rod”. International Journal of Pure and Applied Mathematics (2017): 105-109.
  11. Mohamed AH., et al. “Design and Analysis of Connecting rod using Aluminium Alloy 7068 T6, T6 511”. International Journal of Mechanical Engineering and Technology (IJMET)10 (2014): 57-69.
  12. Nachimuthu A. K., et al. “Analysis and Optimising Connecting Rod for Weight and Cost Reduction”. International Journal of Research and Innovation in Engineering Technology (2014): 1-7.
  13. Nitturkar HD., et al. “Design and Analysis Connecting Rod Using Different Materials”. International Research Journal of Engineering and Technology (IRJET) (2020).
  14. Nilam P., et al. “Design and Analysis of Connecting Rod for Weight Reduction in Case of CI Engine”. International Journal of Engineering Sciences and Research Technology (2017).
  15. Noor MM., et al. “Analysis of Connecting Rod Based on Finite Element Approach. Malaysia Technical Universities Conference on Engineering and Technology”. Putra Palace (2008).
  16. OmPrakash S., et al. “Optimisation of Connecting Rod for Weight Reduction by Finite Element Analysis”. International Research Journal of Automotive Technology (IRJAT) (2018): 80-87.
  17. Palamisamy S., et al. “Improvement of Various Parameters in Different Application of Connecting Rod”. Journal of Applied Sciences Research (2015): 30-33.
  18. Pravardhan S and Ali Fatemi. “Connecting Rod Optimisation for Weight and Cost Reduction”. SAE International, the University of Toledo (2015): 01-0987.
  19. Doshi N P and Prof. Ingole NK. “Analysis of Connecting Rod using Analytical and Finite Element Method”. International Journal of Modern Engineering Research (IJMER) 3.1 (2013): 65-68.
  20. Raviraj Y T and Abhay A U. “Analysis of connecting Rod used in Two-Wheeler Under Static Loading by FEA”. International Journal of Engineering Trends and Technology (IJETT)1 (2015): 27-34.
  21. Sumit D and Ankit C. “Weight Optimisation of Connecting Rod of Internal Combustion Engine Using Finite Element Analysis”. International Journal for Research Trends and Innovation (IJRTI) (2019).
  22. Srihersha B and Sudhakar Rao P. “Design Consideration for Connecting Rod”. International Journal of Engineering and Advance Technology (IJEAT) (2020).
  23. Tanya Buddi., et al. “Fabrication and finite element analysis of two-wheeler connecting rod using reinforced aluminium matrix composites Al7068 and Si3N4”. Materials Today: Proceedings 44 (2021): 2471-2477.
  24. The aluminium Association, Inc. Aluminium Selection and Applications. Washington D. C. 20006, 900 19th Street, N. W. Suite 300 (1998).
  25. Venkatesh S., et al. “Design and Analysis of Connecting Rod with Modified Materials and FEA Analysis”. International Journal of Engineering Research and Technology (IJERT) (2014).

Citation

Citation: Jacob K Nkrumah., et al. “Comparative Analysis of Four Different Connecting Rod Materials for an Internal Combustion Engine Using Finite Element Method". Acta Scientific Computer Sciences 5.2 (2023): 10-24.

Copyright

Copyright: © 2023 Jacob K Nkrumah., et al. This is an open-access article distributed under the terms of the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.




Metrics

Acceptance rate35%
Acceptance to publication20-30 days

Indexed In




News and Events


  • Certification for Review
    Acta Scientific certifies the Editors/reviewers for their review done towards the assigned articles of the respective journals.
  • Submission Timeline for Upcoming Issue
    The last date for submission of articles for regular Issues is July 10, 2024.
  • Publication Certificate
    Authors will be issued a "Publication Certificate" as a mark of appreciation for publishing their work.
  • Best Article of the Issue
    The Editors will elect one Best Article after each issue release. The authors of this article will be provided with a certificate of "Best Article of the Issue"
  • Welcoming Article Submission
    Acta Scientific delightfully welcomes active researchers for submission of articles towards the upcoming issue of respective journals.

Contact US